| Customization: | Available |
|---|---|
| After-sales Service: | Life Term Technical Support |
| Warranty: | 2years |
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Descriptions
The centrifugal spray dryer is the widely used technology in the liquid shaping technology and drying industry.Lt is most suitable for producing powder, particle solid products from materials of solution, emulsion, solidus and culpable paste states, Therefore, when the particle size of the distribution final products, the residual water contents, the stocking density and the particle shape meet the precision standards, the centrifugal spray dryer is one of the most desired technologies.
Features
1. Particle size (50μm - 400 μm) and particle shape, strength and flowability can be controlled.
2. Wide range of nature of liquid is applicable
3. Can start-up without trouble and be full automatic
4. Running cost can be reduced
5. Hygienic and compact
6. Powder is agglomerated in one machine so that high flowability and quality product with less dust emission will be produced
7. Can be used as conventional spray dryer without fluid bed
8. Combination of drying chamber and fluid bed can agglomerate the materials which is difficult to agglomerate.
9. CIP is available
10. Agitator at the bottom of fluid bed is available
11. Patent Air assisted pressure nozzle is available
Follow-up,meintenance,and equipment diagnostics, we can respond quickly to requests about malfunctions, and repairs, etc. Since our products are intended to be used indefinitely after they are delivered regular maintenance is essential. We are strongly focused on maintenance. We also recommend regular equipment diagnoses to prevent malfunctions.
Principle of work
After filtering and heating, the air enters air distributor at the top of the dryer. The hot air enters the e drying chamber in the spiral form uniformly. By passing through the high-speed centrifugal atomizer at the top of the tower, the material liquid will be rotated and sprayed into extremely fine mist liquid beads, Through the very short time of contacting with hot air, the materials can be dried into the finished products. The finished products will be discharged continuously from the bottom of the drying tower and from the cyclone separator.The waste gas will be discharged by blower.
Dried samples
Foodstuff: Amino acid,Vitamin,flavoring,protein,dried milk,pig blood powder,soy powder,coffee,tea powder,Glucose,potassium,sorbe,pectin, essence,vegetable juice,yeast,starch etc.
Ceramics: Alumina,Marconi,magnesium oxide,titanium oxide,magnesium titanate,pottery clay,china clay,all kinds of magnetic porcelain and metal-oxides etc.
Chemical products: Dispersed dyestuff,active dyestuff,organic catalyst white carbon black,detergent powder,zinc sulfate,sodium metasilicat,potassium fluoride,calcium carbonate,tribasic potassium phosphate,inorganic catalyst and all kinds of waste liquid etc.
Flow diagram
Features and Outlines
Features
1 .High speed of drying. After the spraying of the material liquid, the surface area of the material will be increased greatly. In the hot-air flow,95%-98% of water can be evaporated at the moment.The time of completing the drying needs only several seconds.lt is especially suitable for drying the heat sensitive materials.
2. Ats final products own the good uniformity, mobility, and dissolving capacity. And the final products are high in purity and good in quality,
3. The production procedure is simple and the operational control easy. The liquid with the moisture contents 40-60% (for special materials, The contents may reach 90%.)can be dried into powder or particle products at a time. After the drying, there is no need tor smashing and sorting, so as to reduce the operation procedures in the production and Chance the product purity .The product particle diam enters, looseness and water contents can be adjusted through changing the operation condition in a certain scope, It is very convenient to carry out the control and management.
Outlines
1. Atomization: Atomizing system must ensure a uniform distribution of the fog drops, which is crucial to ensure a good qualified rate of products.
2. Contact of hot airflow and fog drops: When enough hot air enters into drying tower, the direction and angle of hot air flaw have to be considered, no matter co-current flow, adverse current or mixed flow, must ensure the sufficient heat exchange, it is crucial.
3. The angle design of pipelines and cone: Lt is very important to select the suitable angle, here we would like to share our experience and data from production of thousands of this equipment.
Technical parameters
Model |
5 | 25 | 50 | 100 | 150 | 200-10000 |
| ºC Inlet temperature |
140-350 140-350 automatic control |
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| ºC outlet temperature |
~80-90 | |||||
| kg/h Maximum moisture evaporation |
5 | 25 | 50 | 100 | 150 | 200-10000 |
| Centrifugal spray head drive | Compressed air drive | mechanical drive |
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| (r.p.m) speed |
25000 | 18000 | 18000 | 18000 | 15000 | 8000-15000 |
| (mm) Spray disc diameter |
50 | 100 | 120 | 140 | 150 | 180-340 |
heat source |
electric |
+ Electricity + steam | +, Electricity + steam, fuel, gas |
Resolved by the user |
||
| kW Maximum power of electric heating |
9 | 36 | 63 | 81 | 99 | |
| L×W×H(m) Outline dimension |
1.8×0.93×2.2 | 3×2.7×4.26 | 3.7×3.2×5.1 | 4.6×4.2×6 | 5.5×4.5×7 | Determined according to specific circumstances |
| % Dry powder recovery |
≥95 | ≥95 | ≥95 | ≥95 | ≥95 | ≥95 |
Note: evaporation of water is related to the characteristics of the material and the temperature of the inlet and outlet
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