Customization: | Available |
---|---|
Warranty: | >2 Year |
Capacity: | 6kgs/Batch |
Still deciding? Get samples of US$ 20000/Set
Request Sample
|
Suppliers with verified business licenses
Audited by an independent third-party inspection agency
Description of wet mixing granulator: It is to use the strong stirring action of mixing pulp to make the material (powder) in the container to form an axial, radial, tangential three-dimensional motion state, so as to achieve the purpose of uniform mixing, and then through the vertical cutting knife made of true ball particles.
The application: man-machine interface control, intuitive and convenient operation, and can store 20 process parameters. Chinese patent medicine, synthetic tablets, capsule granule production. Instant beverage particle production. Chemical granule production.
Features:
atomizer metering spray to ensure that the particle composition is uniform and stable.
High productivity (only a few minutes per batch).
The cles have high true sphere and good fluidity.
The tablet has high finish, disintegration and release.
Dual frequency conversion speed regulation, available. Granulation effect.
Principles
The powder raw material and adhesive in a cylinder are mixed fully at the bottom to turn into a humid soft material. Then it is crushed at a high speed and become uniform granules.
The machine adapts a practical horizontal cylinder structure.
The driving shaft is equipped with inflatable seal. While washing, the air can be replaced by water.
Fluidized granulating processed is used and the final granules are quite round with high fluidity.
Compared with traditional technique, this type of machine can reduce 25% of adhesive and also shorten the drying time.
For each batch of material, with 2 minutes' dry mixing and 1-4 minutes' granulating, the efficiency is 4-5 times higher than that of traditional technique. Dry mixing, wet mixing and granulating are finished inside the same sealed container, which is in conformity with the requirements of "GMP".
Process flow chart
Auciliary Parts Related to the Technique of Granulation
1. Mix of powder and powder with high mixing uniformity.
2. Mixed granulation is completed once, the processing time is greatly shortened, and the efficiency is improved by 8-10 times.
3. Mix the materials in a closed stainless steel container to meet the GMP requirements.
4. Use powder and adhesive granulation, uniform particle size, high fluidity.
5. Special designed air shaft seal, compressed air passes through a precision filter to form an isolated air chamber,
6. To prevent the powder from falling into the rotating shaft of the spindle and the knife.
7. Safe operation, operating in a closed container, equipped with a safety interlock device, when the container cover is opened, the power supply is automatically cut off, and the operation is safer.
8. The control system can use PLC with man-machine interface control, can according to the requirements of raw material characteristics or special production process,
9. Input multiple sets of different production process parameters; when set, automatic control.
10. The man-machine interface can set multiple password levels to eliminate human negligence.
11. Choose sandwich heating or cooling.
12. The mixing speed can be adjusted without a variable speed.
13. If the organic solvent is used, the explosion-proof type can be used.
14. Automatic cleaning system and the whole granulation machine device can be selected.
15. The equipment is optional with a vacuum feeding device.
Technical parameters
parameter type |
GHL-5 | GHL-10 | GHL-20 | GHL-30 | GHL-50 | GHL-100 | GHL-200 | GHL-250 | GHL-300 | GHL-400 | GHL-600 | GHL-800 | GhL-1000 | G-L-1200 | GHL-1500 |
Capacity (L) | 5 | 10 | 20 | 30 | 50 | 100 | 200 | 250 | 300 | 400 | 600 | 800 | 1000 | 1200 | 1500 |
Production capacity (kg/) |
1 | 3 | 6 | 10 | 15 | 30 | 60 | 80 | 120 | 150 | 200 | 250 | 300 | 400 | 500 |
Stirring power(kw) |
1.1 | 1.5 | 2.2 | 3 | 5.5 | 7.5 | 11 | 11 | 15 | 22 | 30 | 37 | 45 | 45 | 55 |
Mixing time(min> |
0-7 | ||||||||||||||
Stirring speed(r/min) |
0-400 | 0-300 | 0-200 | 0-150 | 0-110 | ||||||||||
Cutting power(kw) |
0.55 | 0.75 | 1.1 | 1.5 | 2.2 | 3 | 5.5 | 5.5 | 7.5 | 11 | 15 | 18.5 | 22 | 22 | 30 |
Cutting time(min) |
0-5 | ||||||||||||||
Cutting speed(r/min) |
0-2900 | ||||||||||||||
Compressed air pressure(Mpa) |
0.4-0.6 | ||||||||||||||
Amount of compressed air(m3/min) |
0.3 | 0.6 | 0.9 | 1.1 | 1.5 | 1.8 |
Note: cutting machine 2,4 ~ 6, mixing motor parameter reserves the rights of modification, without prior notice
Corresponding table of length, width, height and diameter of high-speed mixer
type Size Data |
GHL-5 | GHL-10 | GHL-20 | GHL-30 | GHL-50 | GHL-100 | GHL-200 | GHL-250 | GHL-300 | GHL-400 | GHL-600 | GHL-800 | GK.-1000 | Q-L-1200 | GHL-1500 |
A | 850 | 900 | 1000 | 1100 | 1250 | 1350 | 1650 | 1650 | 1800 | 2000 | 2400 | 2400 | 2600 | 2800 | 3000 |
B | 450 | 550 | 600 | 700 | |||||||||||
C | 450 | 550 | 600 | 700 | 800 | 900 | 1000 | 1000 | 1100 | 1200 | 1300 | 1400 | 1500 | 1600 | 1800 |
D | 2300 | 2400 | 2400 | 2500 | 2600 | 2800 | 3000 | 3300 | 3400 | 3500 | |||||
E | 1220 | 1300 | 1300 | 1350 | 1400 | 1400 | 1600 | 1600 | 1650 | 1650 | 1850 | 1900 | 2200 | 2300 | 2300 |
F | 650 | 750 | 900 | 1000 | 1200 | ||||||||||
φ1 | 219 | 300 | 400 | 500 | 600 | 700 | 750 | 800 | 900 | 1000 | 1100 | 1200 | 1300 | 1400 | 1550 |
φ2 | 180 | 250 | 350 | 400 | 500 | 500 | 550 | 600 | 700 | 800 | 900 | 1000 | 1100 | 1200 | 1300 |
φ3 | 102 | 102 | 133 | 133 | 159 | 159 | 200 | 200 | 200 | 200 | 250 | 250 | 300 | 300 | 350 |
φ4 | 63 | 76 | 89 | 89 | 102 | 133 | 150 | 150 | 150 | 150 | 180 | 200 | 200 | 219 | 219 |
Note; the overall dimensions reserves the rights of modification, without prior notice